Forklift Safety: Trash on the Floor – Big Deal!

January 12, 2012

Lift trucks are used in various environments. They are exposed to shrink wrap, banding materials and other debris from the manufacturing and warehouse process.

Is housekeeping important to the safe and proper operation of a powered industrial truck? … Yes!

OSHA CFR1910.143(a)(3) Housekeeping.
All places of employment shall be kept clean to the extent that the nature of the work allows.

If plastic banding material can hold a 3,000 lb load together, imagine what it can do to brake lines, park brake systems, steering systems and axle seals and bearings when tightly wrapped around the wheels and axles of an operating lift truck!

Ground clearance of lift trucks is generally kept to a minimum for stability concerns. This makes it easy for materials on the floor to get caught in rotating assemblies. The cooling systems are designed to pull air off the floor underneath the truck, push the air through the radiator and out the back of the truck. This creates a “vacuum effect” that sucks debris (i.e. shrink wrap and dust) into the mechanisms and radiator of the lift truck. This can cause damage and overheating.

OSHA CR1910.178(q)(9) basically states it is illegal to operate an overheating lift truck. Why? When overheating, the lift truck does not meet UL classification. It can become a source of ignition for other materials or a fire hazard itself.

Serious or fatal accidents can also be the result of a lift truck damaged by floor debris. It takes only one piece of banding to compromise the brake or steering systems. Operators can lose control of heavy equipment, possibly costing someone their life.

It is important to promote housekeeping within your warehouse. The removal of floor debris hazards matters to everyone’s safety.

 

Do you have operators in need of lift truck safety training? Contact ProLift to discuss available training and dates.

Worn Forks Can Take Your Lift Out Of Service

July 29, 2011

Your lift’s forks are required to be inspected every 12 months and in case of severe application, more often. During your fork inspection, you may find 10% or more wear. This discovery means you have a 20% reduction in capacity and the lift must be taken out of service until the forks are replaced.

To get the full life cycle from your forks, use these best practices:

  • Take notice of the forklift’s rated capacity and keep loads to the appropriate amount
  • Keep forks off the ground to prevent dragging
  • Do not attempt to repair forks by welding, which will compromise the properties of the forks and make them brittle
  • Avoid carrying full or partial loads on one fork
  • Do not apply sideways pressure to forks or push loads with the tips

Further information about User Fork Wear Standards can be found within ANSI regulation B-56.1. This regulation will walk you through a complete inspection for surface cracks, straightness, fork angle, tip alignment, lock damage, fork blade wear, markings and fork hooks.

Ready to inspect your lift’s forks? Download Cascade’s Fork Arm Wear Caliper Guide for step-by-step instructions or view their video.