Safety Accessories for Your Forklift

September 23, 2011

A forklift operator has a responsibility to be aware of pedestrians and other operators. In a busy warehouse this is not an easy task. To help keep their employees safe, many companies are investing in safety accessories for their forklifts, such as mirrors, back-up alarms, strobe lights and fire extinguishers.

Mirrors are affordable, easy to install and can be placed either indoors or outdoors. A benefit of having a mirror for a forklift operator is the decrease in physical strain on the body and neck as he or she attempts to watch all sides of the path. Most importantly, the wide angle views and capability to see blind spots can prevent a collision with other forklifts and pedestrians.

Back-up alarms are installed to alert others that a forklift is near, adding a sound dimension beyond the forklift’s horn. If the level of noise varies in the work environment, a “smart alarm” option gives flexibility by listening to the surroundings and adjusting the decibel level accordingly. Although the option is not required by federal law, if the forklift is manufactured with a back-up alarm it must be kept in working condition and never disconnected.

Strobe lights are flashing lights used as a visual cue to pedestrians and other operators that a forklift is approaching. To be effective, the strobe light must be seen by workers and like the back-up alarm, it must be kept in working condition if the forklift is manufactured with the option.

Fire extinguishers are not a required feature on a forklift; however, the work environment is the key factor when determining its placement. Forklifts can be considered a source of ignition. If the work environment includes flammable material, it provides the forklift operator additional protection.

When placed in the proper warehouse atmosphere, safety accessories can be effective for accident prevention; however, they should never replace the use of horns, spotters or areas restricted to pedestrian traffic. And because an accessory is only as effective as the person using it, advantages of using the safety accessory should be stressed to those conducting pre-shift forklift inspections and operating the forklift.

Think a safety accessory is right for your forklift and warehouse application? Answer our 11 questions to learn the best accessory to put in place or click here to review our online product catalog.


11 questions to ask when considering safety accessories:

  1. Could a safety accessory have prevented a recent accident?
  2. Are blind spots prevalent throughout the warehouse or in a specific area?
  3. Have operators complained of neck strain?
  4. Do operators frequently forget to sound the forklift’s horn?
  5. Is the warehouse well lit?
  6. Are forklifts used primarily in daylight?
  7. Is the warehouse very large or small, causing sounds to be distant or overwhelming?
  8. Is the warehouse naturally noisy?
  9. Would a back-up alarm potentially cause hearing loss?
  10. Are forklifts operated near flammable materials?
  11. Were the forklifts manufactured with a safety accessory?

The Basics of a Pre-Shift Lift Truck Inspection

September 9, 2011

When attending a lift truck safety class, there is a lot of focus placed on preventative measures. While attention is expected to be placed on the operator and his or her skills, your company must also emphasize the importance of equipment pre-shift inspection and maintenance.

Pre-shift inspections are required by federal law CFR1910.178(q)(7). (*) It states “Industrial trucks shall be examined before being placed in service, and shall not be placed in service if the examination shows any condition adversely affecting the safety of the vehicle. Such examination shall be made at least daily. Where industrial trucks are used on a round-the-clock basis, they shall be examined after every shift. Defects when found shall be immediately reported and corrected.”

Inspections can be completed by the lift truck operator or other personnel. The person conducting the pre-shift inspection should receive training on how to complete it and be familiar with information found in the operator’s manual and any site specific policies required by the employer. 

Every shift requires a pre-shift inspection. The person charged with inspection must visually and operationally inspect the machine for safe and proper operation. If a defect is found with a lift truck, it must be tagged and placed out of service until repaired by authorized personnel.

If a unit failure causes an accident resulting in a serious injury or fatality, OSHA will ask if pre-shift inspections were carried out properly. Although paper or electronic documentation is not required by federal law, it is a great assistance proving compliance with pre-shift inspection.

The compliance of a daily pre-shift inspection can be your answer to knowing what repairs lie ahead for your lift truck, allowing you to budget for repairs. Most importantly, it will prevent accidents caused by mechanical failure and keep your employees safe.

Looking for a pre-shift inspection form?
Click here to download complimentary pre-shift inspection forms for your lift truck fleet. Options include forms for electric forklifts, LP forklifts, gas/diesel forklifts, reach trucks, order pickers, electric pallet trucks and aerial lift equipment.

(*) OSHA Letters of Interpretation regarding CFR1910.178(q)(7)